Power-soak MX-220-HTS Owner's/Service Manual User Manual

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Summary of Contents

Page 1 - Owner’s Manual

                      Owner’s Manual 

Page 2 - Table of Contents

9Adding Detergents & Sanitizers Manual Chemical Dispensing After the sinks have been filled with water, add the proper amount of deter

Page 3

10

Page 4 - Product Introduction

11 Controls and Features Start Button (green) Starts the washing action and starts the timer. Your Power Soak sink will run for four hour

Page 5

12Controls and Features - Continued Starting and stopping the wash action To start the wash action, press the green “START” button. A

Page 6

13 Controls and Features - Continued Loading and Using the Wash Sink The Power Soak is a “random loading” system. This means that Power So

Page 7 - Sanitizers

14 13 Controls & Features - Continued Loading and Washing Utensils Each Power Soak system comes with a utensil basket that hangs in the wash

Page 8 - Operating Instructions

15 14 Controls & Features - Continued Rinsing Pots and Pans Clean items that have been removed from the wash sink should be thoroughly rinsed

Page 9 - Preparing the System

16 15 Controls & Features - Continued Deep Cleaning and "Night Washing" Extremely soiled items and pieces of cooking equipment tha

Page 10 - Wash Cycle

17 Preventive Maintenance Your system requires minimal, routine preventive maintenance. As such, the following should be done on a routine basis t

Page 11

18 Notes ______________________________________________ ______________________________________________ ____________________________________________

Page 12 - Controls and Features

1 Table of Contents Product Introduction Page 3 Explanation of Warning Messages Page 4 Danger Warning Chemical Hazard Personal Injury

Page 13

19                 Troubleshooting 

Page 14

20 Facility Owner/Manager Section The only troubleshooting procedure that the facility owner or manager can perform is listed immediately below.

Page 15 - Unloading the Wash Sink

21 Authorized Service Agency Section Hazard to untrained or unauthorized personnel. The following procedures are provided for use only by an aut

Page 16

22Authorized Service Agency Section - Continued Pump does not work – Heater works/non-present Look For Correction 1 Tripped OVER

Page 17

23Authorized Service Agency Section - Continued Pump works – Heater does not work Heated units only Look For Correctio

Page 18 - Preventive Maintenance

24 Component Operation and Checks The following checks should only be performed by qualified technicians using extreme caution. Electrical haz

Page 19

25 Component Operation and Checks Liquid Level Control and Sensor The liquid level control sends a trickle current (1/1000 amp) out terminal 5 to

Page 20 - Troubleshooting

26 Component Operation and Checks Timer The timer controls how long the pump will run after the "start" push button is pushed in. Two d

Page 21 - Pump and Heater do not work

27 Component Operation and Checks Pump Contactor The thermal overload can be checked as follows: 1. If there is 208-230v across the coil (te

Page 22

28Component Operation and Checks Heater Controller The heat controller controls the wash tank temperature. On some models, this display is not

Page 23 - - Continued

2 Table of Contents - Continued Preventive Maintenance Pages 15-16 Routine Preventive Maintenance Daily Monthly Notes Troubleshooting Pag

Page 24

29 Component Operation and Checks Watlow Heater Controller - Continued The Watlow heat controller can be checked as follows: 1. Make sure the he

Page 25 - Heater Element

30Component Operation and Checks Programming the Watlow Heat Controller 1. Push "up" and "down" arrows simultaneously for 5 s

Page 26

31Component Operation and Checks Programming the Watlow Heat Controller 12. Press the “down” arrow. The display will read "AhY5”. Push and

Page 27

32Component Operation and Checks Programming the Watlow Heat Controller 21. Press the “down” arrow. The display will read "P,d”. It may als

Page 28 - Thermal Overload

33 Component Operation and Checks RKC Heater Controller The set temperature will be shown in the red illuminated display on the top right corner.

Page 29 - Watlow Heat Control

34 Parts List Pump Parts 29501 MOTOR-LEESON 2HP 230V 29507 MOTOR-LEESON 2HP 208V 26572 FAN-BALDOR MOTOR 29743 PUMP WITH MOTOR, IMP

Page 30

35Parts List - Continued Miscellaneous Control Parts 23949 GASKET-CONTROL PANEL 24849 GASKET-HEAT BOX 25757 GUARD PLATE-HEAT CONTROL 272

Page 31

36 Electrical Schematics MX-220 34 MX-220-H with RCK heat control 35 MX-220-H with Watlow heat control 36 MX-220-T 37 MX-220-HT with

Page 34 - RKC Heater Controller

3 Product Introduction Thank you for purchasing a Power Soak ware washing system. Your new Power Soak pot, pan and utensil washing system will pr

Page 40

44 Motor and Pump Assembly Exploded view Item Description Item Description 1 Motor, 2 HP, 50 Hz, 1 Ph, 230V 11 Adapter ring 2

Page 41

45 Motor and Pump Assembly Disassembly Procedure 1. Remove casing cap screws, which hold adapter to casing. 2. Pry adapter from casing with p

Page 42

46 Motor and Pump Assembly Inspection and Repair of Components With pump wet end disassembled, clean all parts and check for worn or damaged area

Page 43

47seal. Anything beyond this will require repairs to the motor, which are beyond the scope of these instructions. Check motor fan and shroud for

Page 44

489. Carefully remove any particles from the lapped face of the carbon washer (part of the mechanical seal) and coat it with clean SAE 10 or SAE 2

Page 45 - Motor and Pump Assembly

4 Explanation of Warning Messages Be sure to read, understand and follow all DANGER, WARNING, and CAUTION messages located in this guide and on t

Page 46

49Motor and Pump Assembly Assembly Procedure - Continued 10. Install the mechanical seal on the shaft sleeve by hand. A twisting motion may be n

Page 48

51 Installation Guide The installation and initial operational check of your new system must be performed only by licensed and certified plumber

Page 49

52 Providing Proper Electrical Service The system is completely pre-wired and tested at the factory, and a hard-wired connection from an appropria

Page 50

53 3-Year “NQA” Warranty The Power Soak 3 year “NQA” (No Questions Asked) Warranty is the most powerful in the industry. Every Power Soak system i

Page 51

54 Notes ______________________________________________ ______________________________________________ ____________________________________________

Page 52 - Installation Guide

55 Notes ______________________________________________ ______________________________________________ ____________________________________________

Page 53 - Plumbing Requirements

56 Power Soak is a registered trademark of Cantrell Industries, Inc. The Power Soak design and concept is fully patented. 1391

Page 55

6 Requirements for Detergents and Sanitizers Detergents Remember, improper detergents may damage equipment! Use of the correct detergent in your

Page 56

7                 Operating Instructions 

Page 57

8 Preparing the System Filling the System At the beginning of each day or shift, fill the sinks with water that is metered to approximately

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